Here’s an update on our progress in modular CEB construction. In a previous post we’ve seen the beginning of CEB columns and foundations. These are part of an experimental modular CEB construction method.
Construction should start at Factor e Farm on about September 1. Out of nowhere, one of our readers from Germany produced this 3D walk-through of the CEB house that Will and I drew up in Qcad in 2D:
This led to a very interesting discussion regarding reality and virtual reality, and how massive multiplayer online gaming – believe it or not – could help save the world? (more…)
Today’s goal was to determine maximum pressing rates attainable with The Liberator, the open source CEB press. We obtained data to verify some of the predicted rates shown in italics in this table.
To boost morale, we started by pressing thin, 2 inch bricks (2″x6″x12″) – as their rate of production is higher than that of 4″ (4″x6″x12″) bricks. The thin bricks are the size of bricks one would press for making CEB floors. We ran the machine dry (without soil) in order to obtain baseline data. Results from runs with soil should be 5-10% lower if our calculations are correct.
This test run yielded 13 bricks per minute with LifeTrac as the power source, for the 2″ tall bricks. See this insanity in this one minute video:
William took a course on brick laying last week back in the UK, in preparation for the CEB construction adventures of Solar Village 2010 this year at Factor e Farm. Here is some documentation from his course:
William and I have been hashing out the details of construction for the coming year. Our plan is at this wiki page and further details on techniques to be used are here. We are currently planning on a CEB-straw bale hybrid – a double CEB brick wall with straw bale inside. We expect the R-value to be at least 40 – making it a super-insulated house. Add the solar space in front, and we would not need a pile of firewood for winter, as shown in the following video. The video shows the location for this construction – close to the water well so we can have year-round water without doing too much trenching for water pipe.
Noteworthy features are CEB floor, masonry stove, living roof, rainwater catchment, greenhouse in front, open source air-powered water pump, our own lumber, CEB water cistern, and keyhole growing space right in front. This means that in May, we will build LifeTrac II, PowerCube II, and the dimensional sawmill. In June and July, we’ll test the toolchain – cut lumber, test stabilized and lime bricks, do the well pump and prepare water lines, do site preparation, build trusses from our lumber, prepare brick rollers, test slurry mixes, and other details. If we’re on top of it, we’ll begin the wall-raising on August 1st, and hold a CEB hybrid construction workshop.
In the meantime, we invite open architecture collaboration – coming up with technical drawings and models, as well as working out the details on all the other house subsystems.
William Cleaver will be joining us at Factor e Farm on May 1 for a Dedicated Project Visit. He’s coming from across the big pond – from the United Kingdom – and we are planning for a 3 month stay.
William is not a novice to creative dexterity – he’s involved in repair and demolition of industrial chimney stacks and natural draught cooling towers – at heights. See for yourself:
He has experience with various tools, welding brickwork, ropework, woodwork, and general shop. He’s traveled the world, studied Romance languages, taught English in Chile, and is certified to teach high ropes courses. He is now showing great interest in the deeper message of post-scarcity, resilient community creation.
We discussed the following tentative plan, with both of us working in the shop and as needed:
May – Work on finishing or building Sawmill/LifeTrac II/MicroTrac II/ anciliary implements for construction – all in preparation for building.
June – begin building autonomous, zero energy housing with solar space. Experiment with CEB floors, CEB masonry stove and chimney, stabilized bricks, stabilized reject lime bricks, stabilized brick walkway and driveway, stabilized retaining walls, and others. We plan on winter food garden and sprouting in the solar space. If progress on the steam engine goes well, we’ll aim to install combined heat and power on the masonry stove.
July – continue building until comfortable accommodations for the winter are ready for several people.
We’re looking at building zero energy homes that look tentatively like this:
Other than this, William is learning Kdenlive on Linux for movie editing, as well as and QCad for CAD work. These are staple tools now at Factor e Farm. William will begin preparing some of the technical drawings for the sawmill, so we can collaborate on making that happen over distance until his arrival.
We do want to consider bringing in additional help from the CEB general contractor, Floyd (see last blog post). We will consider hosting a CEB workshop if progress is good. If the CEB fabrication is going well – there could be resources generated to really get things moving forward, and continue to build more structures. I think now is the beginning of really settling into the land – and getting the place to look half-way presentable. We’re open to all kinds of ideas, such as the proposed CEB vault construction and others – but we’d need other people to get involved to push those projects forward. Otherwise, we’re sticking to basics and all types of experiments in the process.
We are farmer scientists - working to develop a world class research center for decentralization technologies using open source permaculture and technology to work together for providing basic needs and self replicating the entire operation at the cost of scrap metal. We seek societal transformation through interconnected self-sufficient villages and homes. This is a stepping stone to transcending survival and evolving to freedom. Factor e Farm is the land-based facility where we put this theory, Open Source Ecology, into practice. More
If people see that [Open Source Ecology] is relevant to Africa as well as USA it could make [this] work even more attractive to givers. Most people recognise that “something needs to be done” in rural Africa to address issues of poverty. — Pamela McLean, Learn By Doing