Construction


Dear True Fans Backers, and Supporters,

I finally have a chance to emerge from full construction duty – 17,000 bricks pressed and countdown in our last week of brick pressing with cold weather producing diminishing returns. With Floyd recruited as our new construction manager, the building program is now in good hands, and I can focus on documentation and delivery of the OSE Christmas Gift to the World.

On the construction front, the roofs will go on first on both the workshop and living units. We will then build CEB columns around temporary posts. Then we can fill walls and work free from rain – and upon external walls being laid – we will do finishing work free from the cold. (more…)

Categories: Accomplishments, Construction 2011, Open Source Ecology

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Categories: Construction, Construction 2011, Natural Building

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Dear True Fans and Supporters, the emergency construction crowd funding is a major success – $19.7k of $20k as of 2 PM, Sep. 15, 2011, a little under 7 days from emergency campaign start (the ChipIn at $5,209 as of this time reflects only a part of the donations)


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We hired for bulldozing and excavation for next Thursday, as our open source bulldozer is not developed yet. The dimensional sawmill, two soil pulverizers, plus tractor loader-mounted cement mixer are being built. Power Cubes are being finished. Roof trusses and a sample stringers for the workshop have been built. The site is partly cleared with a LifeTrac box blade, and corners are marked. See OSE Shop 2011 for more.

 

Categories: Accomplishments, Construction 2011

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Hello everyone. I’m Chris Fornof, the newest member of Factor e Farm.

We’ve been busy with the May production run. I’m writing to you from inside the Cordwood Hut. The day is young, but there’s so much amazing stuff going down here, that I needed to blog some of it. A lot of you may be wondering “What is life like at Factor E Farm?”

Well, here was my first 4 days.

Day 1:

Categories: 1000 True Fans - 1000 Global Villages, CEB Modular Construction Units, CEB Modular Construction Units, Core Team, Development Team, Factor e Farm, Power Cube

[14] Comments

We have just built a 750 square foot workshop addition:

Workshop Addition from Open Source Ecology on Vimeo.

Rosa from Los Angeles is an early adopter who invested in our Tractor-Soil Pulverizer-Compressed Eearth Brick (CEB) Press package – to start a construction business. We will be producing one of the equipment packages for her in our workshop addition. (more…)

Categories: Construction, Flexible Fabrication, Production

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Here is a report from the Cohabitat Gathering 2011, the first international natural building conference in Poland:

Cohabitat Gathering 2011 from dobraidea on Vimeo.

Here are some interviews, including Pawel Sroczynski, the lead organizer of the Cohabitat Group.

You can see more pictures from the event at my Flickr. Here is another report from the event videographer. The full presentation videos will go online in 2 weeks. You can read my presentation here.

(more…)

Categories: Architecture, CEB Modular Construction Units, Conferences, Construction, Natural Building, Presentations

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Greetings from Poland. Here is a trailer for tomorrow’s Cohabitat Gathering conference:

Categories: Conferences, Natural Building, Presentations

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Here’s an update on our progress in modular CEB construction. In a previous post we’ve seen the beginning of CEB columns and foundations. These are part of an experimental modular CEB construction method.

Final Construction 2010 from Marcin Jakubowski on Vimeo.

In the 10 days that were left, we were able to demonstrate (more…)

Categories: CEB Modular Construction Units, Construction, Solar Village 2010

[12] Comments

We have finally started construction after spending most of the year developing equipment. We finished the CEB press on Tuesday. The open source Tractor, CEB press, Power Cube, and Soil Pulverizer are now in action. The main obstacle of soil handling has been declared solved.

CEB Construction Time from Marcin Jakubowski on Vimeo.

We began building the columns for the modular construction system as described in a previous post.

We have until November 14 before we cut off our building experiments due to weather. We have an open invitation to anyone who wants to help. We will be out there until Nov. 14. By then, we aim to complete 2-4 modular sections, 16×16 feet each. We have the concrete pads already prepared. Whatever we don’t finish we will take up in spring starting April 1, 2011 – towards a complete workshop as in the former post.

We still need materials for the remailing 3 truss sections and 4 roof sections. We reported that the trusses total $250 per section ($750 total). Sheet metal roofing is $300 per section, for about 400 square feet including 3 foot overhangs ($1200 total). This covers over 1000 square feet of floor space, and the entire workshop will be three times this size – to allow comfortable production of 4 CEB presses or tractors at one time. The workshop is intended to help fund the revolution, under the assumption that we get our ducks in a row with marketing.

The interesting part is that we aim to demonstrate that it takes only 3 full days per 16×16 foot section with only 2 people working, including roof and columns, but no infill walls. We aim to get to this point as a result of the next 9 days of practice. We’re shaking down all the parts of the method, and so far the soil pulverizing workflow is solved. Our optimization includes installing the automatic controls for the CEB press by Sunday. Chip in:

Categories: CEB Modular Construction Units, Compressed Earth Block Press, Construction, LifeTrac II, Power Cube II, Soil Pulverizer II, The Liberator

[22] Comments

Meet Scott – who is now here on his Dedicated Project Visit, focusing on preparation for CEB construction. We are evolving a Modular Building System based on CEBs, the next fork after our initial directions.

Hey everyone,

I been here just over two weeks now and I am becoming more and more comfortable with the daily happenings and challenges on this old soybean field. I have not properly introduced myself to the OSE on-line community yet and I would like to do so through this short video, which I made before arriving as part of my application. I first heard about Factor E Farm through Juliet Schor’s Plenitude, her introduction to Marcin’s work provoked enough curiosity for me to come volunteer for a month. My work here has focused primarily on laying out the foundation and building the roof trusses for the CEB workshop coming soon. I have also helped in the garden and with the canning and storing of various food items. Working with Will and Marcin has been a fascinating learning experience, especially considering I barely had a grasp on the phrase “open-source” before arriving. Now, I write to you from a newly installed Linux operating system in dual boot Linux/Windows!

In this post I want to primarily update everyone on the CEB workshop progress, including our ideas and hopes for the final design. But I also want to speak about life at Factor E Farm from a volunteers perspective, providing insight for others who to want to come for a Dedicated Project Visit.

In two weeks (right when I leave unfortunately) we will begin construction of a building which will allow us to accomplish three goals. First, it will allow ample space for the increased production of our first two product releases: the Liberator and the LifeTrac (release planned for May 1, 2011). Second, it will provide us with inexpensive, modular, and replicable living/work units. And finally, and most importantly, it will give us the opportunity to demonstrate Compressed Earth Bricks in action.

Workshop Model

The Google Sketchup file that can be downloaded here gives a cross section view of our workshop to be. It will consist of fifteen 16′x16′ units (256 square feet), ranging in height from 10ft to 14ft, with each unit housing a different piece of machinery such as the open source CNC Torch Table, the open source Induction Furnace, or the open source Lathe – with ample space around for ergonomic design. The middle path will be open to drive a vehicle through in order to move heavy parts being manufactured (and because it is being built over our driveway!). At the corner of every unit will be a 2′x2′ column of CEBs, these will support the roof. The walls of the structure are flexible to our needs. We can produce an open air structure, a greenhouse, or winterized straw bale with easy fill-in of hammermilled strawbale. I have finished building the roof trusses for this structure, and documented their construction on the wiki. Further documentation of the CEB Modular Building System is also started on the wiki.

The exciting feature of these work/living units is their modularity and the ease of replication. Using earth and wood (next year) from the farm, we can quickly build a structure for our needs. Our design easily accepts additions, allowing us to expand the size of our structure. Soon we expect to have a kitchen, bakery, and bunk house all from this same basic design. As we build the structures we will be updated everyone on the costs. So far the roof trusses for one unit total $250. Other expenses we expect include the sheet metal roofing, cement foundation, floor, steel angle brackets, and any non CEB wall additions such as greenhouse glass windows. In the future we expect the wood to come from the property and to be able to produce all the metal components from scrap steel, greatly reducing our costs. We are not aware of any other modular masonry building system (outside of bricks themselves), but we are aware of the work of CMPBS on GreenForms, a modular building system based on wood posts, and other similar work and concepts such as GroHome.

The basic modular building unit consists of 4 CEB columns, 2′x2′ thick, in a 16 foot grid. (more…)

Categories: CEB Modular Construction Units, Construction

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