Challenges


For those of you who do not know, I’ve been hard at work on the design of the open source Ironworker Prototype II and plan on building it this winter at my grandfather’s fabrication shop, Enniss Inc. I’m calling out to fellow fabricators and engineers to help with the Ironworker design, so we can place the design of this very important tool into the repository of common knowledge. For those of you not familiar with the importance of an ironworker machine – it is the heart of any custom metal fabrication shop – a shop that can build any of the mechanical devices of the Global Village Construction Set.

This prototype will be the second version of the Ironworker. As well as having the 120T punch, this prototype will be able to shear 1”x12” flat and 6”x6”x1/2” angle steel. There will be a “tool cavity,” a space below the punching arm to which many accessory tools can attach. This will enable the machine to not only have the features above, but also attachments like brakes, notchers, and rod shears.

Scotchman 120T Ironworker

Scotchman 120T Ironworker

I had another design nearly developed using a vertical shear, but trashed it when I realized how much better it could be with optional attachments. And now, I’m stuck.

The first design version (1.0) of Prototype II

I need help designing the lower arm and flat shear. (more…)

Categories: Challenges, Crowd Design, Crowd Engineering, Ironworker Machine, Metal Hole Puncher, Project Reports

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Greetings from Factor e Farm.

Life has been busy around here.

We’re in the middle of a production run, so we’re working pretty much round the clock. What’s cool is that as we’re building things, we’re finding all these things to improve about the process. There’s a lot of room to grow, and we’re pumping out a lot.

Here’s a few photos of the past week. (more…)

Categories: CAD, Challenges, Compressed Earth Block Press, Core Team, Development Team, Documentation, Factor e Farm, GVCS Website, Kickstarter, LifeTrac, LifeTrac III, Modeling, Open Source Ecology, Power Cube, Production, Production Run, Quick Attach Plate, The Liberator, Visualization

[6] Comments

This winter, we had 1-2 feet of snow, and the cover  lasted for about a month. This was harsh on the orchard – because an army of rabbits thus had a 1-2 foot pedestal and could reach above the existing tree guards. There was significant damage, but the trees will grow back – from below the damage at the very worst. Here is an example, which I covered with chicken wire after the damage was done already:

The rabbits, which for some reason exploded in population this year and kept the crockpots busy – were not the only issue. Subterranean creatures exploded, too. Look at these tracks, which to my guess, are voles or moles:

How could this happen if the ground is supposedly frozen during this colder-than-normal winter? (more…)

Categories: Animals, Challenges, Factor e Farm, Natural History, Open Source Agroecology (OSA), Permaculture, Winter Gardening

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I would like to share today’s letter to our True Fans with the greater world. It provides the latest insights on the Factor e Farm experiment.

Dear True Fans and Supporters,

First of all, thank you all for your unwavering support. You have all demonstrated commitment to our work by putting your money and your time into moving us forward. Your support is essential to a baseline level of funding for our work at Factor e Farm.

I’d like to announce a conference call for this Friday, 11 AM GMT -6 (Chicago and Kansas City – USA time). If you’d like to participate, please refer to the conference call procedure and policy – http://openfarmtech.org/index.php?title=Conference_Call_Policy . This will be a weekly call, and it is our second to date.

The topics are several, focusing around the exciting prospects of perhaps the most important day of Factor e Farm to date on Nov, 1, 2009 – product release of the modular, high performance, open source CEB Press – The Liberator. Here are the items for discussion.

Initial product release – a Beta Version 1.0 – will include a manual machine, with a large, tractor-loaded hopper and grate, that can produce between 5-7 bricks per minute. The power source is external and modular, and so it the Arduino-based controller for automatic control. Both are not included in the initial release, but will be offered as modules in further releases. Product Release means formulating the hardware license, and associated enterprise, PR, and marketing strategies. This also provides a chance to refine OSE Specifications – for branding our products in a groundbreaking way. We are prividing thought leadership and practice on the creation of post-scarcity economics. (more…)

Categories: 1000 True Fans - 1000 Global Villages, Challenges, Collaboration Platform, Factor e Farm, Global Village Construction Set, Infrastructure, Open Collaboration, Open Everything, People, Post-scarcity, Product Release, Proposals, Viral Village

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Inga and I refined a collaboration procedure for development work at Factor e Farm. We are focusing our development efforts on dedicated project visits – a topic that we’ve discussed a number of times, and finally put down on paper.

All together, on-site collaboration includes first-time visits, work days announced at the Factor e Farm email list, workshops (such as the forthcoming CEB vault workshop in the last post), open source agroecology projects, and now – dedicated project visits as the core of scaling our development efforts. You can also read more about remote collaboration.

This is part of our growth as an organization, and is intended fully to provide the much-needed accountability for producing results. Basically, we are moving away from poorly-defined goals and expectations that plagued many of our project visits, by formalizing the clarity in the form of a working proposal. Non only does a proposal have to be made to us, but also to the greater world – in the spirit of open source collaboration. To do this, applicants must blog their commitments prior to coming here. Once here, we are requesting a short introductory video at the onset of the project, and weekly documentation. This proposal will be documented both on this blog and our wiki. We have seen much trouble resulting from poor communication on our side regarding expectations, and we will have no more of that.

Categories: Accomplishments, Challenges, Collaboration Platform, Collaborators, Dedicated Project Visits, Documentation

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To our colonic relief, we added a second composting toilet, a public outhouse with privacy. Now no one needs to wonder who is going to enter the vestibule while performing defecation maneuvers. Albeit temporary, it satisfies our immediate needs. Thanks to Orin for helping construct it!

We also moved the humanure compost to south-west of the hexacubes, across from and downstream of the last stream on the west most side of the property. It’s the blue barrel in the picture below:

Categories: Accomplishments, Biotecture, Challenges, Collaborators, Construction, Documentation, Factor e Farm, Factor e Team, Infrastructure, Open Source Agroecology (OSA), Open Source Ecology, People, Quality of Life, Volunteers

[11] Comments

Molly and I built a hand washing station and I put together a shower Factor e Farm. This post is an analysis of the sanitation issues rooted in geography, infrastructure, and human use following Christopher Alexander’s guidelines for design analysis.

All of Factor E Farm’s housing, work, and animal facilities have been constructed in the site’s flood plain among major runoff channels. The building zone was chosen for quick delivery and easy access by car rather than drainage. Development has continued under assumptions that the site is only temporary and that a whole new Solar Village will be built to replace the original site. This assumption depends on the tools and techniques under development.

(more…)

Categories: Biotecture, Challenges, Construction, Documentation, Factor e Team, Guests, Infrastructure, Open Source Ecology, Pattern Language, Quality of Life, Visiting, Volunteers

[44] Comments

HI, I’m Jeremy, another member of Factor E. I’ve been here for about a month now and I’d like to introduce myself and talk about how things are going.

My background is in multimedia information technology, which I have an associates degree in. I’ve educated myself in and gotten jobs doing several different things like computer programming, apartment management, and now I’ll be working on trying to design and build our sawmill and learn about and help out with the other projects here at Factor E. I’m also quite interested in the local self sufficient food production aspect, of which even this aspect alone could mitigate or even solve many of the problems in the world.

I first came for two weeks in November to check the place out. I was a bit skeptical on the way out here, but after a few minutes of talking with Marcin in person on the way here he seemed like he had a good plan and the understanding and ability to carry it out. I also got to meet everyone here, they’re really cool people. I came here because I believe that Factor e is a very important experiment and I wanted to help out. My reasons for coming here are complex, but if you’re interested then reading the Open Source Ecology plan at openfarmtech.org could help you start to see why.

When I first arrived we were finishing up the trusses and making bricks with the Compressed Earth Block Press for the workshop/kitchen addition to the greenhouse. It was a lot of shoveling dirt into buckets for those thousands of bricks. After two weeks and talking through the plan with Marcin I had made my decision, I would come to stay at Factor E. I left to get my stuff and drove back. When I returned we used the bricks to construct the addition. Nick arrived a few days after I did. With more help things went faster, and it would be great to have more people to help quickly develop OSE projects.

Right now I’m living in the cordwood hut, it’s made out of cut sections of wood held together with a mud/straw mixture mortar, with a dirt floor, and the dirt roof is held up with interlocking logs covered by smaller pieces of wood and waterproof material. Certainly not your typical modern building, but it does the job. It has electrical wiring with several outlets and a typical light switch connected to a light bulb, all powered by the battery connected to the solar panels. It’s somewhat insulated and the stove keeps the place warm when I can get the fire really going. We got a new huge chainsaw for Christmas so an ample supply of firewood will no longer be a concern. I sleep in a nice cold weather sleeping bag in an easy chair, it’s actually pretty comfortable. We had water from the elevated shower barrel in the greenhouse but it freezes in the cold so we have to keep a barrel inside the huts for now. We also have water from the pump but it’s mixed with a lot of silt. I’d like to try building a water filter so we’ll have a constant supply of fresh water. As my cousin who just got back from Army basic training said, most people don’t realize how good they have it in the so called first world countries, and how they don’t realize it until after they’ve lost it. You really rediscover and find a new appreciation for all of the modern conveniences after experiencing their loss for a long while.

My typical day at Factor E so far has been to get up, get dressed, and try to get the fire going. Then I eat something, mostly bread from a local organic bakery, peanut butter, and honey. Then I get dressed and we run outside to work on stuff. When I first came to help with the bricks the weather wasn’t so bad, we had rain a few times and it wasn’t so cold, but now in December everything is freezing and snowy. For the cold weather and once the workshop is complete we’re doing a 50/50 plan, half the day of sitting inside doing stuff, and half outside doing stuff. Just recently we’ve actually had some very nice warm days though.

Despite all of the little hardships of everyday survival it’s not too bad and things are going to be getting better pretty soon. The workshop/kitchen addition to the greenhouse is going to have a lot things that are going to make things much nicer: a large stove with an automatic babington burner to keep the place warm all the time, a water heater around the stove flue pipe to have hot water on demand, a sink and shower connected to the hot water, a washing machine, and probably a big permastew on the stove as well. So if you want to help out in the experiment to save the world and you can handle some sketchy conditions for a while then come down and join us!

Categories: Challenges, Quality of Life, Volunteers

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I have a lot to say about where I am, about what I’m doing, about what I’m feeling and about bricks. And no pictures to say it with. So, please be persistent and listen to what I have to say and perhaps we’ll all be the wiser for it.

After two years of homesteading, the floors of our two small huts are still laid with dusty gravel. As a result, a thin layer of dust hangs on everything. The walls are dusty, the sheets are dusty, the shelves are dusty. On exceptionally dry days, when the dust causes Marcin to sneeze and makes his eyes water, he sprinkles water on the floors, bringing temporary relief to his ailments.

The floors aren’t the only unfinished parts of the living space at Factor E Farm. Mice scurry between the abundant holes in the walls, floor and ceiling. A light sleeper can hear them scratching as they search for bedding and crumbs. The one-person kitchen houses more mice than the rest of the farm combined. They do not care that there is no heat in the kitchen. They don’t care because they love the crumbs. The crumbs that accumulate because there is no water to wash them away. The sink in the kitchen doesn’t work and the crumbs sit where they are dropped along side piles of dirty dishes, pots, and pans. (more…)

Categories: Accomplishments, Animal Rights, Challenges, Compressed Earth Block Press, Guests, Infrastructure, Natural Building, Open Source Technology, Organizational Development, Quality of Life, Visiting, Volunteers

[16] Comments

We experienced serious flurries today.

First, we had a flurry of $482 come in today – to almost meet our materials needs on the CEB addition – on the last day of November’s funding cycle.

Second, we experienced a flurry of hits on our website – where hits increased 27% over last month, and counting.Third, we had the first snow. It’s time for CEB Plan B.

(more…)

Categories: Accomplishments, Challenges, Compressed Earth Block Press

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